Toscotec to supply a complete hood system rebuild to Lucart

Tailor-made solution for drastic consumption reduction
Based on an onsite survey conducted to verify the existing system’s performance, Toscotec developed a customized solution designed to deliver gas consumption reductions exceeding 30%, as well as a significant increase in machine run-ability.
The scope includes a high efficiency, gas fired TT Hood-Duo system, which ensures a perfectly uniform Cross Direction (CD) moisture profile. The new air system features low-emission burners, several stages of energy recovery, and Toscotec’s TT Swing, a patent pending solution that delivers maximum flexibility and energy savings in regulating the air system operation mode. By switching between a parallel and a hybrid configuration based on production needs, TT Swing guarantees optimal energy efficiency in the drying section of the tissue machine.

Luca Bini, Paper Mill Project Engineer at Lucart, comments, “We selected Toscotec because they proved their ability to dig deep and offer an efficient solution to the root causes of our problem, instead of patching up the old system. Based on our long cooperation, we are confident they will deliver the best possible outcome for Lucart both in the short and the long term.”

Elena Troia, Energy & Environment Sales Manager at Toscotec, says, “Lucart has quickly validated our technical offer, because of the substantial consumption reductions we can guarantee and Toscotec’s strong expertise in energy saving solutions. With this level of savings, we were able to guarantee a ROI of less than 2 years.”

Long standing partnership
Lucart and Toscotec have a long established cooperation. Toscotec installed a complete tissue line (PM12) in 2018 at their Porcari mill, as well as 4 rebuilding projects including a hood and air system rebuild (PM4) in 2016, and 3 TT SYD Steel Yankee Dryer installations in France and Italy as replacements of cast iron Yankees in 2016, 2019 and 2020.